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High Quality Jinan Haoyu Axle Head CO2 Automatic Welding Machine

Jinan Haoyu CNC Machinery Co., Ltd.

High Quality Jinan Haoyu Axle Head CO2 Automatic Welding Machine

Brand Name : Jinan Haoyu

Model Number : NCL-9

Certification : CE certificate

Place of Origin : Shandong China

MOQ : 1 set

Price : USD 6,000-18,000

Payment Terms : L/C, D/A, T/T

Supply Ability : 300 sets/year

Delivery Time : 50 days on receipt of payment in advance

Packaging Details : steel tray package or wooden case

Rotation Speed : 0.5-5 r.p.m stepless adjustment

Motor power : 0.55KW

Compressed air : 0.4~0.6MPA

Welding voltage : 0-40v,stepless adjustment

Welding wire diameter : Φ0.8~Φ1.2mm

Production Efficiency : 1pc/4min

Workpiece Length : 100mm

Tailstock Start Feeding Value : 100mm

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Axle Head CO2 Automatic Welding Machine

I. Design mission

Complete the automatic welding of two circular seams in the joint between axle head and axle housing. To make sure that welding specification is even and uniform. With uniform surface and good appearance. Easy and reliable to use, welding quality meets welding requirement, quick and convenient to load and clamp.

II. Basic Conception

  • Welding torch is fixed, while the workpiece is rotating. Welding position is horizontal. The two ends of axle are pressed pneumatically and rotate together.
  • Using double water-cooling torches and two power sources to reduce the welding deformation.
  • The machine has high voltage and slow wire feeding performance, which guarantees reliable arc igniting. Machine also has low welding voltage and low current for filling crater.
  • The welding torch must have oscillating and synchronous lifting functions to realize the automatic lifting and oscillating of the welding torch during the welding process to complete the multilayer welding and fill up the welding pass.
  • The welding current, voltage and welding speed of each layer in each welding parameter, the welding torch oscillating frequency, oscillating scope, oscillating time, welding torch automatic lifting time, lifting distance and lifting frequency can be preset and recalled in steps. 100 sets of welding parameters can be pre-stored.
  • Welding torch, rotation axis box and tailstock can be adjusted longitudinally, to meet different types welding.
  • Using PLC to control the whole machine operating, AC frequency speed regulator, to improve the reliability of equipment.
  • Adopts axis central hole position and pneumatic pressed mode.
  • Using the man-machine interface to modify parameter.

III. Electric Control System

  • Using OMRON PLC as control core, control the implementation of the welding program. Stable system, simple structure, easy maintenance.
  • The rotation of workpiece adopts Japan Panasonic AC frequency regulator. The rotation speed is adjusted by controlling driver to adjust motor speed, stepless adjustment, it can be displayed by CM/MIN,low rate and suit for long time use.
  • Taiwan Wei Lun MT-6070I 7- inch touch screen as the input and output interface. Welding length, arc igniting, arc ending time, welding current, welding voltage, welding speed, oscillating frequency, oscillating scope, oscillating time, torch lifting time, torch lifting distance, torch lifting times can be all input through the interface.
  • Rotary closed-loop encoder will detect welding length. Position detection: torch position is detected by imported non-contact switch

  • The welding starting point is automatically detected and returned to the original position automatically after welding.
  • Integrated control panel box. Control button, touch screen, welding specification are in one panel, easy to be used and operated.

IV. Main Technical Parameter

Rotation Speed0.5-5 r.p.m stepless adjustment
Motor power0.55KW
Compressed air0.4~0.6MPA
Welding Specification
Welding voltage0-40v,stepless adjustment
Welding current0-500A,60% duty cycle stepless adjustment
Welding wire diameterΦ0.8~Φ1.2mm
Co2 consumption15L/Min
Working voltage3phases380V±15%
Welding modeCO2 welding
Welding Torch Adjustment
Lifting Distance100mm
Left-Right Distance100mm
Forward and Backward Distance100mm
Dip Angle±15°
Axial Directionfull range adjustable
welding modefull cycle with the amount of overlap
Rotation center distance350mm
Manual Adjustment of Tailstock300mm
Tailstock Start Feeding Value100mm
Workpiece Length100mm
Production Efficiency1pc/4min

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